Mechanical and Morphological Properties of Short Nylon Fibers and Carbon Nanotubes Reinforced NR/SBR Nanocomposites

Document Type : Research Paper

Authors

Department of Rubber, Faculty of Polymer Processing, Iran Polymer and Petrochemical Institute, P.O. Box: 14975-112, Tehran, Iran

Abstract

Hypothesis: Short fibers can be incorporated directly into the rubber compound along with other nanoparticles. The state of filler dispersion and orientation in the matrix, their size and aspect ratio as well as the interactions with the rubber chains have been shown to be crucial parameters that determine the reinforcing ability of these fillers. These nanocomposites are light weight and there is tremendous potential in stiffness/weight ratios over conventional materials. In this study, nanocomposites of (NR/SBR) elastomer/short nylon fiber with different amounts of carbon nanotubes were prepared in the presence ofhydrated silica-resorcinol-hexamethylene tetramine (HRH) as bonding agent.
Methods: Natural rubber and styrene butadiene rubber (NR/SBR), reinforced with short nylon fibers and carbon nanotubes, were prepared in a two-roll mill mixer. The effect of different amounts of modified and unmodified multiwall carbon nanotubes (MCNTs) between 0 and 3 phr on the mechanical properties, structure and morphology of nanocomposite samples were investigated. The adhesion of the fiber to the rubber matrix was enhanced by the addition of a dry bonding system consisting of HRH. The structure of nanocomposites was studied by scanning electron microscopy (SEM).
Findings: By enhancing the amount of modified carbon nanotube and unmodified carbon nanotube, the curing time and the swelling index decreased, while the curing rate and maximum torque increased. The mechanical properties, tear strength, hardness and compressibility were increased as the content of modified and unmodified multi-wall carbon nanotubes increased in both directions of longitudinal (L) and transverse (T) in the nanocomposite. The resilience of nanocomposites was reduced by increasing the carbon nanotube content, and there was a further decrease in the modified nanotube. The microscopy results indicated that by adding carbon nanotubes, specially modified carbon nanotube in longitudinal direction, the fibers pull out and hollow holes decreased at the fracture surface due to the strong bond between the rubber matrix and the fibers and carbon nanotubes. In transverse direction, there was increased pull out and weak bonding.

Keywords


1.Vahidifar A., Esmizadeh E., Naderi G., and Varvani-Farahani A., Ratcheting Response of Nylon Fiber Reinforced Natural Rubber/Styrene Butadiene Rubber Composites Under Uniaxial Stress Cycles: Experimental Studies, Fatigue Fract Eng. Mater. Struct., 1-10, 2017.
2.Kooshki M.M. and Arani A.J., Preparation, Characterization and Properties of Polymeric Nanocomposites Based on Natural Rubber and Polybutadiene Rubber Blend,
e-Polymers, 9, 1570-1579, 2009.
3.Soltani S., Naderi G., and Ghoreishy M.H.R., Short Nylon Fibre Reinforce NR/SBR Composites : Optimization of Interfacial Bonding Agent, Iran. Polym. J., 19, 853-861, 2010.
4.Soltani S., Naderi G., and Ghoreishy M.H.R., Mechanical and Rheological Properties of Short-Nylon Fibre NR/SBR Composites, J. Rubber Res., 13, 110-124, 2010.
5.Ghoreishy M.H.R., Soltani S., and Naderi G., Studies on Properties of Short Fibre Reinforced Natural Rubber Composites, Iran. J. Polym. Sci. Technol. (Persian), 21, 259-267, 2008.
6.George S.C., Ninan K.N., Groeninckx G., and Thomas S., Styrene–Butadiene Rubber/Natural Rubber Blends: Morphology, Transport Behavior, and Dynamic Mechanical and Mechanical Properties, J. Appl. Polym. Sci., 78, 1280-1303, 2000.
7.Manshaie R., Khorasani S.N., Veshare S.J., and Abadchi M.R., Effect of Electron Beam Irradiation on the Properties of Natural Rubber (NR)/Styrene–Butadiene Rubber (SBR) Blend, Radiation Phys. Chem., 80, 100-106, 2011.
8.Tolooei S., Naderi G., Shokoohi S., andSoltani S., Elastomer Nanocomposites Based on NBR/BR/Nanoclay: Morphology and Mechanical Properties, J. Polym. Eng., 33, 133-139, 2013.
9.PK B. and Kutty S.K., A Comparative Study of Short Nylon Fiber-Natural Rubber Composites Prepared from Dry Rubber and Latex Masterbatch, J. Appl. Polym. Sci., 109, 1484-1491, 2008.
10.Martins M.A. and Mattoso L.H., Short Sisal Fiber-Reinforced Tire Rubber Composites: Dynamic and Mechanical Properties, J. Appl. Polym. Sci., 91, 670-7, 2004.
11.Murty V.M. and De S.K., Short-Fiber-Reinforced Styrene–Butadiene Rubber Composites, J. Appl. Polym. Sci., 29, 1355-68,1984.
12.Rajesh C., Unnikrishnan G., Purushothaman E., and Thomas S., Cure Characteristics and Mechanical Properties of Short Nylon Fiber-Reinforced Nitrile Rubber Composites, J. Appl. Polym. Sci., 92, 1023-1030, 2004.
13.Tjong S.C., Xu S.A., Li R.K., and Mai Y.W., Mechanical Behavior and Fracture Toughness Evaluation of Maleic Anhydride Compatibilized Short Glass Fiber/SEBS/Polypropylene Hybrid Composites, Compos. Sci. Technol., 62, 831-840, 2002.
14.Derringer G.C., Short Fiber-Elastomer Composites, J. Elastoplastics, 3, 230-248, 1971.
15.Wazzan A.A., Physico-mechanical Properties of EPDM/Nylon-6 Short Fiber Composites, Int. J. Polym. Mater., 53, 59-67, 2004.
16.Varghese S., Kuriakose B., Thomas S., Koshy A.T., Mechanical and Viscoelastic Properties of Short Fiber Reinforced Natural Rubber Composites: Effects of Interfacial Adhesion, Fiber Loading, and Orientation, J. Adhesion Sci. Technol., 8, 235-248, 1994.
17.Hrachova J., Komadel P., and Chodak I., Effect of Montmorillonite Modification on Mechanical Properties of Vulcanized Natural Rubber Composites, J. Mater. Sci., 43, 2012-2017, 2008.
18.Li P.Y., Wang L., and Song G.J., Characterization of High-performance Exfoliated Natural Rubber/
OrganoclayNanocomposites, J. Appl. Polym. Sci., 109, 3831-3838, 2008.
19.Kumar R.P. and Thomas S., Short Fibre Elastomer Composites: Effect of Fibre Length, Orientation, Loading and Bonding Agent, Bull. Mater. Sci., 18, 1021-1029, 1995.
20.Razzaghi-Kashani M., Aramid-Short-Fiber Reinforced Rubber as a Tire Tread Composite, J. Appl.Polym. Sci., 113, 1355-1363, 2009.
21.Bokobza L., Mechanical, Electrical and Spectroscopic Investigation of Carbon Nannotube-Reinforced Elastomers, Vibr. Spect., 51, 52-59, 2009.
22.Esmizadeh E., Naderi G., and Paran S.M.R., Preparation and Characterization of Hybrid Nanocomposites Based on NBR/Nanoclay/Carbon Black, Polym. Compos., 38, E181-E188, 2017.
23.Tavakoli M., Katbab A.A., and Nazockdast H., NR/SBR/Organoclay Nanocomposites: Effects of Molecular Interactions upon the Clay Microstructure and Mechano-dynamic Properties, J. Appl. Polym. Sci., 123, 1853-1864, 2011.
24.Mohan T.P., Kuriakose J., and Kanny K.J., Effect of Nanoclay Reinforcement on Structure, Thermal and Mechanical Properties of Natural Rubber-Styrene Butadiene Rubber (NR/SBR), Ind. Eng. Chem., 17, 264-270, 2011.
25.Shan C., Gu Z., Wang L., Li P., Song G., Gao Z., and Yang X., Characterization, and Application of NR/SBR/OrganoclayNanocomposites in the Tire Industry, J. Appl. Polym. Sci., 119, 1185-1194, 2010.
26.Andideh M., Naderi G., Ghoreishy M.H., and Soltani S., Effects of Nanoclay and Short Nylon Fiber on Morphology and Mechanical Properties of Nanocomposites Based on NR/SBR, Fibers Polym., 15, 814-822, 2014.
27.Kang I.K., Khaleque M.A., Yoo Y., Yoon P.J., Kim S.Y., and Lim K.T., Preparation and Properties of Ethylene Propylene Diene Rubber/Multi-Walled Carbon Nanotube Composites for Strain Sensitive Materials, Composites: Part A, 42, 623-630, 2011.
28.Ismail H. and Shaari S.M., Curing Characteristics, Tensile Properties and Morphology of Palm Ash/Halloysite Nanotubes/ Ethylene-Propylene-Diene Monomer (EPDM) Hybride Composites, Polym. Test., 29, 872-878, 2010.
29.Bokobza L. Mechanical and Electrical Properties of Elastomer Nanocomposites Based on Different Carbon Nanomaterials, C., 3,10, 2017.
30.Bokobza L. Multiwall Carbon Nanotube Elastomeric Composites: A Review, Polymer, 48, 4907-4920, 2007.
31.Mensah B., Kim H.G., Lee J.H., Arepalli S., and Nah C., Carbon nanotube-reinforced Elastomeric Nanocomposites: A Review, Int. J. Smart Nano Mater., 6, 211-238, 2015.
32.Ahmadi M. and Shojaei A., Cure Kinetic and Network Structure of NR/SBR Composites Reinforced by Multiwalled Carbon Nanotube and Carbon Blacks, Thermochim Acta, 566, 238-248, 2013.
33.Boonmahitthisud A., Chuayjuljit S. NR/XSBR Nanocomposites with Carbon Black and Carbon Nanotube Prepared by Latex Compounding, J. Metal., Mater. Mineral., 22, 2012.
34.Le H.H., Parsekar M., Ilisch S., Henning S, Das A., Stöckelhuber K.W., Beiner M., Ho C.A., Adhikari R., Wießner S., and Heinrich G., Effect of Non-Rubber Components of NR on the Carbon Nanotube (CNT) Localization in SBR/NR Blends, Macromol. Mater. Eng., 299, 569-582, 2014.
35.Le H.H., Sriharish M.N., Henning S., Klehm J., Menzel M., Frank W., Wießner S., Das A., Stöckelhuber K.W., Heinrich G., and Radusch H.J., Dispersion and Distribution of Carbon Nanotubes in Ternary Rubber Blends, Compos. Sci. Technol., 90, 180-186, 2014.
36.Le H.H., Pham T., Henning S., Klehm J., Wießner S., Stöckelhuber K.W., Das A., Hoang X.T., Do Q.K., Wu M., and Vennemann N., Formation and Stability of Carbon Nanotube Network in Natural Rubber: Effect of Non-Rubber Components, Polymer, 73, 111-21, 2015.
37.Shanmugharaj A.M., Bae J.H., Lee K.Y., Noh W.H., Lee S.H., and Ryu S.H., Physical and Chemical Characteristics of Multiwalled Carbon Nanotubes Functionalized with Aminosilane and Its Influence on the Properties of Natural Rubber Composites, Compos. Sci. Technol., 67, 1813-1822, 2007.
38.Soltani S., Naderi G., and Mohseniyan S., Mechanical, Morphological and Rheological Properties of Short nylon Fiber Reinforced Acrylonitrile-Butadiene Rubber Composites, Fibers Polym., 15, 2360-2369, 2014.
39.Mohseniyan S.H., Bakhshandeh G.R., Naderi G., and Soltani S., Mechanical and Morphological Properties of Short Nylon Fiber Reinforced Acrylonitrile-Butadiene Rubber Composites, Sci. Technol., 23, 255-264, 2010.
40.Andideh M., Naderi G., Ghoreishy M.H., and Soltani S., Nanocomposites Based on NR/SBR: Effects of Nanoclay and Short Nylon Fibers on the Cure Characteristics and Thermal Properties, Polym.Plast. Technol. Eng., 52, 1016-1024, 2013.
41.Khademeh molavi F., Soltani S., Naderi G., and Bagheri R., Effect of Multi-walled Carbon Nanotube on Mechanical and Rheological Properties of Silane Modified EPDM Rubber, Polyolefins J., 3, 69-77, 2016.
42.Khademeh Molavi F., Bagheri R, Naderi G., and Soltani S.,Compatibilization of Multi-Wall Carbon Nanotube/EPDM: Studies on the Properties of Nanocomposite, Sci. Technol., 26, 115-123, 2013.
43.Taya M., Kim W.J., and Ono K. Piezoresistivity of a Short Fiber/Elastomer Matrix Composite, Mechanic. Mater., 28, 53-9, 1998.