Synthesis of Cobalt nanocomposite hydrogel based on Acrylamide as an efficient chemical for sand control in the oil reservoir

Document Type : Research Paper

Authors

1 Department of Chemical and Petroleum Engineering, Sharif University of Technology, Postal Code 1458889614, Tehran, Iran

2 Department of Petroleum Engineering, Chemistry and Chemical Engineering Research Center of Iran, Postal Code 1497716320, Tehran, Iran

Abstract

Hypothesis: Sand production from oil reservoirs is marked by many problems, such as well productivity reduction, operating equipment corrosion, and an increase in production costs; therefore, sand control in unconsolidated reservoirs is crucial for operating companies. Chemical injection into the production vessel, in order to strengthen and reduce sand formation, would be one of the most important methods of sand control.
Methods: In this study the effectiveness of a Co[AM-AMPS-AAC]/PEI-MBA(CO) hydrogel nanocomposite in sand control was investigated. The acrylamide-based nanocomposite is strengthened structurally and thermally by the addition of double crosslinkers and nanoparticles. Structural, morphological, thermal, rheological, compressive strength and flooding tests were carried out to define and assess its efficacy.
Findings: According to X-ray diffraction test findings, nanoparticles are evenly distributed throughout the structure. Morphological tests demonstrated the production of a dense, homogenous, and porous structure and validated the presence of nanoparticles in the structure. According to the thermal gravimetric test, adding nanoparticles increased the starting temperature of degradation from 80 to 195°C. The strain and frequency sweep rheological tests investigated the behavior of the material under different strains and stresses; they confirmed the preservation of the strong structure and linear viscoelastic behavior at a temperature of 90°C, strains between 0.1 and 20%, and frequencies between 0.1 and 10 Hz. The injection of 0.5 PV (pore volume) of 1% (by wt) nanocomposite to the sand pack resulted in a 730% increase in the axial strength of the sand pack according to the compressive strength test and 90% reduction in sand production measured by the chemical flooding test. Considering the stability and proper efficiency in the reservoir's harsh conditions, having linear viscoelastic properties, increasing compressive strength, and reducing sand production, the hydrogel nanocomposite designed in this research is proposed as a new and optimal product to control sand production and migration.

Keywords

References

  1. Alvarado V. and Manrique E., Enhanced Oil Recovery: An Update Review, Energies, 3, 1529-1575, 2010.
  2. Elsharafi M. and Bai B., Minimizing Formation Damage for Preformed Particle Gels in Mature Reservoirs, Society of Petroleum Engineers-SPE Asia Pacific Enhanced Oil Recovery Conference, EORC 2015 811-842, 2015.
  3. Khasanov M.M., Lezhnev K.E., Pashkin V.D., and Roshchektaev A.P., Application of the New Multi-Component Suspension Model for Skin-Factor Evaluating on the Wells Equipped with Gravel Packs, Neftyanoe Khozyaystvo-Oil Industry, 2018, 63-67, 2018.
  4. Semnani R.H., Salehi M.B., Mokhtarani B., Sharifi A., Mirzaei M., and Taghikhani V., Evaluation of the Interfacial Activity of Imidazolium-Based Ionic Liquids and Their Application in Enhanced Oil Recovery Process, J. Molecul. Liq., 362, 2022.
  5. Madadizadeh A., Sadeghein A., and Riahi S., The Use of Nanotechnology to Prevent and Mitigate Fine Migration: A Comprehensive Review, Rev. Chem. Eng., 38, 1-16, 2022.
  6. Miri R., Haftani M., and Nouri A., A Review of Fines Migration Around Steam Assisted Gravity Drainage wellbores. J. Pet. Sci. Eng., 205, 108868, 2021.
  7. Ben Mahmud H., Leong V.H., and Lestariono Y., Sand Production: A Smart Control Framework for Risk Mitigation, Petroleum 6, 1-13, 2020.
  8. Shahsavari M.H., Khamehchi E., Fattahpour V., and Molladavoodi H., Investigation of Sand Production Prediction Shortcomings in Terms of Numerical Uncertainties and Experimental Simplifications, J. Pet. Sci. Eng., 207, 2021.
  9. Tahirov T., El-Wakeel W., Mohiuldin G., Whaley K., Jackson P., Olinger M., Mansour M., and Elshafaie I., Sand Control Completions for Raven Field in Egypt, Proceedings of the Annual Offshore Technology Conference, Houston, Texas, May 2019.
  10. Oyeneyin B., Sand Control Completion Strategy, Develop. Pet. Sci., 63, 191-223, 2015.
  11. Qi N., Li B., Cai W., Li X., and Gao C., An Optimal Degrading Agent Formulation for Detachable Packing Screens Applicable for Screenless Sand Control, J. Pet. Sci. Eng., 162, 813-821, 2018.
  12. Salehi M.B., Moghadam A.M., and Marandi S.Z., Polyacrylamide Hydrogel Application in Sand Control with Compressive Strength Testing, Pet. Sci., 16, 94-104, 2019.
  13. Wick W., Taneja S., Gupta I., Sondergeld C.H., and Rai C.S., Chemically Induced Formation Damage in Shale, Petrophysics 61, 239-249, 2020.
  14. Song T., Feng Q., Schuman T., Cao J., and Bai B., A Novel Branched Polymer Gel System with Delayed Gelation Property for Conformance Control, SPE J., 27, 105-115, 2022.
  15. Talaghat M.R., Esmaeilzadeh F., and Mowla D., Sand Production Control by Chemical Consolidation, J. Pet. Sci. Eng., 67, 34-40, 2009.
  16. Krishnan M.R., Aldawsari Y., Michael F.M., Li W., and Alsharaeh E.H., Mechanically Reinforced Polystyrene-Polymethyl Methacrylate Copolymer-Graphene and Epoxy-Graphene Composites Dual-Coated Sand Proppants for Hydraulic Fracture Operations, J. Pet. Sci. Eng., 196, 2021.
  17. Zhang F., Ouyang J., Ma X., and Feng X., A New Phenolic Resin for in Sand Control Wells, Chem. Tech. Fuels Oils, 49, 425-429, 2013.
  18. Zhao X., Qiu Z., Gao J., Ren X., Li J., and Huang W., Mechanism and Effect of Nanoparticles on Controlling Fines Migration in Unconsolidated Sandstone Formations, SPE J., 26, 3819-3831, 2021.
  19. Hasannejad R., Pourafshary P., Vatani A., and Sameni A., Application of Silica Nanofluid to Control Initiation of Fines Migration, Pet. Explor. Develop., 44, 850-859, 2017.
  20. Khalil M., Aulia G., Budianto E., Mohamed Jan B., Habib S.H., Amir Z., and Abdul Patah M.F., Surface-Functionalized Superparamagnetic Nanoparticles SPNs for Enhanced Oil Recovery: Effects of Surface Modifiers and Their Architectures. ACS Omega 4, 21477-21486, 2019.
  21. Mansouri M., Nakhaee A., and Pourafshary P., Effect of SiO2 Nanoparticles on Fines Stabilization during Low Salinity Water Flooding in Sandstones, J. Pet. Sci. Eng., 174, 637-648, 2019.
  22. Al-Muntasheri G.A., Zitha P.L.J., and Nasr-El-Din H.A., A New Organic Gel System for Water Control: A Computed Tomography Study, SPE J., 15, 197-207, 2010.
  23. Abedi Lenji M., Vafaie Sefti M., Baghban Salehi M., Mousavi Moghadam A., and Naderi H., Gelation Time of Hexamethylenetetramine Polymer Gels Used in Water Shutoff Treatment. J. Pet. Sci. Technol., 2, 3-11, 2012.
  24. Aqcheli F., Salehi M.B., Pahlevani H., and Taghikhani V., Rheological Properties and the Micromodel Investigation of Nanosilica Gel-Reinforced Preformed Particle Gels Developed for Improved Oil Recovery, J. Pet. Sci. Eng., 107258, 2020.
  25. Aqcheli F., Baghban Salehi M., Taghikhani V., and Pahlevani H., Synthesis of a Custom-Made Suspension of Preformed Particle Gel with Improved Strength Properties and Its Application in the Enhancement of Oil Recovery in a Micromodel Scale, J. Pet. Sci. Eng., 207, 2021.
  26. Saghandali F., Baghban Salehi M., Hosseinzadehsemnani R., Moghanloo R.G., and Taghikhani V., A Review on Chemical Sand Production Control Techniques in Oil Reservoirs, Energy and Fuels, 2022.
  27. Aqcheli F., Salehi M.B., Pahlevani H., and Taghikhani V., Rheological Properties and the Micromodel Investigation of Nanosilica Gel-Reinforced Preformed Particle Gels Developed for Improved Oil Recovery, J. Pet. Sci. Eng., 192, 2020.
  28. Abou Taleb M.F., Abou El Fadl F.I., and Albalwi H., Adsorption of Toxic Dye in Wastewater onto Magnetic NVP/CS Nanocomposite Hydrogels Synthesized Using Gamma Radiation, Sep. Purif. Technol., 266, 118551, 2021.
  29. Rolo A.G., Vasilevskiy M.I., Conde O., Gomes M.J.M., Structural Properties of Ge Nano-Crystals Embedded in SiO2 Films from X-ray Diffraction and Raman Spectroscopy, Thin Solid Films, 336, 58-62,1998.
  30. Zhang F., Guo Z., Gao H., Li Y., Ren L., Shi L., and Wang L., Synthesis and Properties of Sepiolite/Polyacrylic Acid-co-Acrylamide Nanocomposites, Polym. Bull., 55, 419-428, 2005.
  31. Pereira K.A.B., Oliveira P.F., Chaves I., Pedroni L.G., Oliveira L.A., and Mansur C.R.E., Rheological Properties of Nanocomposite Hydrogels Containing Aluminum and Zinc Oxides with Potential Application for Conformance Control, Colloid. Polym. Sci., 300, 609-624, 2022.
  32. Meng X., Sun H., Zhu J., Bi H., Han Q., Graphene-Based Cobalt Sulfide Composite Hydrogel with Enhanced Electrochemical Properties for Supercapacitors, New J. Chem., 3, 2843-2849, 2016.
  33. Salehi M.B., Moghadam A.M., and Jarrahian K., Effect of Network Parameters of Preformed Particle Gel on Structural Strength for Water Management, SPE Prod. Oper., 35, 362-372, 2020.
  34. Zhao B., Jiang H., Lin Z., Xu S., Xie J., and Zhang A., Preparation of Acrylamide/Acrylic Acid Cellulose Hydrogels for the Adsorption of Heavy Metal Ions, Carbohydr. Polym., 224, 115022, 2019.
  35. Kozhagulova A., Minh N.H., Zhao Y., and Fok S.C., Experimental and Analytical Investigation of Sand Production in Weak formations for Multiple Well Shut-Ins, J. Pet. Sci. Eng., 195, 107628, 2020.
  36. Gomaa A.M. and Nasr-El-Din H.A., Effect of Elastic Properties on the Propagation of Gelled and In-Situ Gelled Acids in Carbonate Cores, J. Pet. Sci. Eng., 127, 101-108, 2015.
  37. Ali J.A., Kolo K., Manshad A.K., and Stephen K.D., Emerging Applications of TiO2/SiO2/Polyacrylamide Nanocomposites within the Engineered Water EOR in Carbonate Reservoirs, J. Molecul. Liq., 322, 2021.
  38. Mahmoud M., New Formulation for Sandstone Acidizing that Eliminates Sand Production Problems in Oil and Gas Sandstone Reservoirs, J. Energy Resour. Technol., 139, 042902, 2017.
  39. Marandi S.Z., Salehi M.B., Moghadam A.M. Sand Control: Experimental Performance of Polyacrylamide Hydrogels, J. Pet. Sci. Eng., 430-439, 2018.
  40. Habibi A., Ahmadi M., Pourafshary P., Ayatollahi S., Al-Wahaibi Y., Reduction of Fines Migration by Nanofluids Injection: An Experimentol Study, SPE J., 2, 309-318, 2013.
  41. Fader P.D., Surles B.W., Shotts N.J., Littlefield B.A., New Low-Cost Resin System for Sand and Water Control, Proceedings of the 1992 Western Regional Meeting, 259-264, 1992.
  42. Pereira A.Z.I. and Delpech M.C., Thermal and Mechanical Evaluation of the Stability of Recycled Poly(ethylene terephthalate) Applied as Sand Control Agent in Petroleum Wells, Polym. Degrad. Stabil., 7, 1158-1163, 2012.
  43. Jaimes M.G., Valencia D., Bahamon J.I., Mendoza A., and Medina C., Modifying the Zeta Potential of Formation Fines Utilizing Chemical Treatment: An Alternative to Sand Control to Increase Productivity: A Colombian Field Application, SPE Latin American and Caribbean Petroleum Engineering Conference Proceedings, 1494-1505, 2014.

 

Iranian Journal of Polymer Science and Technology
Volume 35, Issue 6 - Serial Number 182
March and April 2023
Pages 529-540

Files

Share

How to cite

Statistics