Superhydrophobic Polydimethysiloxane Coatings Prepared by the in Situ Growth of Silicone Nanofilaments on a Sanded Substrate

Document Type : Research Paper

Authors

1. Faculty of Polymer Engineering, 2. Institute of Polymeric Materials; Sahand University of Technology, Postal Code 53318-17634, Tabriz, Iran

Abstract

Hypothesis: Hydrophobic silicone rubber is used as coatings that create hydrophobic properties for different surfaces. Silicone rubbers have high chemical and physical stability. Hydrophobic properties and resistance to creeping flow are unique features of silicone rubber coatings. The purpose of this research is to synthesize and assess silicone rubber and alter its surface wettability by roughening and modifying the surface using materials with low surface energies.
Methods: Silicone rubber was first synthesized by hydrosilylation method in presence of a platinum catalyst, and subsequently coated onto polytetrafluoroethylene (PTFE) sheet as an example of a low surface energy substrate. In order to create roughness on the surface, industrial sandpapers were used of having grit sizes of 120, 220, and 400. In the next step, low surface energy silicon nanofilaments (SNF) were used to modify the desired surface, which were decorated on the surface of the sample through vapor deposition method. 
Findings: The SEM images show that the roughness density on the surface of the samples created by a 400-grit sandpaper is higher than that of a 220-grit sandpaper, and this sandpaper is also higher than that of a 120-grit sandpaper. Increasing the roughness density increases the static water contact angle (WCA) because in this case the Wenzel model is no longer dominant, and the hydrophobic mechanism follows Cassie Baxter theory. Due to the highest degree of roughness density created on the surface, the PTFE substrate treated with a 400 grit sandpaper was used for the next stage of silicone rubber coating and finally for the growth of SNF on top of the silicone layer. Applying SNF coating on the sample surface leads to a significant increase in the WCA (~159°). This hydrophobicity enhancement after SNF coating can be attributed to the low surface energy of the coating and the increase in roughness caused by the random growth of nanofilaments.

Keywords


  1. Böhm P., Functional Silicones and Silicone-Containing Block Copolymers, Mainz University Library, Germany, 2012.
  2. 2. O’Brien K.W., Synthesis of Functionalized Poly(dimethyl-siloxane)s and the Preparation of Magnetite Nanoparticle Complexes and Dispersions, Virginia Polytechnic Institute and State University, 2003.
  3. D’Acunzi M., Sharifi-Aghili A., Hegner K.I., and Vollmer D., Super Liquid Repellent Coatings Against the Everyday Life Wear: Heating, Freezing, Scratching, iScience, 24, 102460, 2021.
  4. Shang Y., Zhang B., Liu J., Xia C., Yang X., Yan D., and Sun J., Facile and Economical Fabrication of Superhydrophobic Flexible Resistive Strain Sensors for Human Motion Detection, Nanomanuf. Metrol., 6, 2023.
  5. Alimohammadzadeh R., Sanhueza I., and Córdova A., Design and Fabrication of Superhydrophobic Cellulose Nanocrystal Films by Combination of Self-Assembly and Organocatalysis, Sci. Rep.,13, 3157, 2023.
  6. Geyer F., D’Acunzi M., Yang C.Y., Müller M., Baumli P., Kaltbeitzel A., Mailänder V., Encinas N., Vollmer D., and Butt H.J., How to Coat the Inside of Narrow and Long Tubes with a Super-Liquid-Repellent Layer-A Promising Candidate for Antibacterial Catheters, Adv. Mater., 31, 1801324, 2019.
  7. Gärtner A., Sabbagh A., Schulz U., Rickelt F., Bingel A., Wolleb S., Schröder S., and Tünnermann A., Combined Antifogging and Antireflective Double Nanostructured Coatings for LiDAR Applications, Appl. Opt., 62, B112-B116, 2023.
  8. Tran H.T., Mai D.H., Thi T.T.N., Tran T.M., Nguyen D.T., Trinh X.A., Vu D.H., Dang Q.K., Nguyen V.G., and Nguyen D.C., Characterization of Closed-Surface Antireflective TiO2–SiO2 Films for Application in Solar-Panel Glass, Mater. Lett., 326, 132921, 2022.
  9. Adarraga O., Agustín-Sáenz C., Bustero I., and Brusciotti F., Superhydrophobic and Oleophobic Microtextured Aluminum Surface with Long Durability Under Corrosive Environment, Sci. Rep., 13, 1737, 2023.
  10. Ma Q., Zhang Y., Wu G., Yang Q., Wang W., Chen X., and Ji Y., Study on the Effect of Anti-Reflection Film on the Spectral Performance of the Spectral Splitting Covering Applied to Greenhouse, Energy, 127074, 2023.
  11. Wang Y., Yang S., Zhang J., Chen Z., Zhu B., Li J., Liang S., Bai Y., Xu J., and Rao D., Scalable and Switchable CO2-Responsive Membranes with High Wettability for Separation of Various Oil/Water Systems, Nat. Commun., 14, 1108, 2023.
  12. Zeng H., Wen H., Liang L., Hu H., Xiao Z., Liao D., Xiang Y., and Liu C., Combination of Multifunctional Cotton Fabrics Derived from Different Steps during One Preparation Process to Efficiently Integrate Superhydrophobicity, Antibacterial Property and Photocatalysis for Multi-Purpose Water Purification, J. Water Process Eng., 53, 103591, 2023.
  13. Artus G.R.J., Jung S., Zimmermann J., Goutschi H.P., Marquardt K., and Seeger S., Silicone Nanofilaments and Their Application as Superhydrophobic Coatings, Adv. Mater., 18, 2758-2762, 2006.
  14. Elbasuney S. and El-Sayyad G.S.,Silver Nanoparticles Coated Medical Fiber Synthesized by Surface Engineering with Bio-Inspired Mussel Powered Polydopamine: An Investigated Antimicrobial Potential with Bacterial Membrane Leakage Reaction Mechanism, Microb. Pathog.,169, 105680, 2022.
  15. Li C., Feng H., Ju G., Chen B., and Huang B., Robust and UV-Resistant Multifunctional Surface for Self-Cleaning, Navigated Oil Absorption and Oil/Water Separation, Surf. Interfaces, 102670, 2023.
  16. Kasapgil E., Atici E.G., Cicek R., Anac I., and Erbil H.Y., Superhydrophobic Polysiloxane Filament Growth on Non-Activated Polymer Coatings, RSC Adv., 6, 74921-74928, 2016.
  17. Zhu L., Feng Y., Ye X., and Zhou Z., Tuning Wettability and Getting Superhydrophobic Surface by Controlling Surface Roughness with Well-Designed Microstructures, Sens. Actuators A: Phys., 130, 595-600, 2006.

18    Bai X., Yang Q., Fang Y., Zhang J., Yong J., Hou X., and Chen F., Superhydrophobicity-Memory Surfaces Prepared by a Femtosecond Laser, Chem. Eng. J., 383, 123143, 2020.

  1. Daghigh Shirazi H., Dong Y., Niskanen J., Fedele C., Priimagi A., Jokinen V.P., and Vapaavuori J., Multiscale Hierarchical Surface Patterns by Coupling Optical Patterning and Thermal Shrinkage, ACS Appl. Mater. Interfaces, 13, 15563-15571, 2021.
  2. Saddiqi N.U.H. and Seeger S., Chemically Resistant, Electric Conductive, and Superhydrophobic Coatings, Adv. Mater. Interfaces, 6, 1900041, 2019.
  3. Gong X., Yu H., Wang L., Liu X., Ren S., Huang Y., and Huang Z., Recent Progress in the Mechanisms, Preparations and Applications of Polymeric Antifogging Coatings, Adv. Colloid Interface Sci., 102794, 2022.
  4. Gao L. and McCarthy T.J., A Perfectly Hydrophobic Surface (θar= 180/180), J. Am. Chem. Soc.,128, 9052-9053, 2006.
  5. Zimmermann J., Artus G.R., and Seeger S., Superhydrophobic Silicone Nanofilament Coatings, J. Adhes. Sci. Technol., 22, 251-263, 2008.
  6. Korhonen J.T., Huhtamäki T., Verho T., and Ras R.H., Hollow Polysiloxane Nanostructures Based on Pressure-Induced Film Expansion, Surf. Innov., 2, 116-126, 2014.
  7. Zhang J. and Seeger S., Silica/Silicone Nanofilament Hybrid Coatings with Almost Perfect Superhydrophobicity, Chem. Phys. Chem., 14, 1646-1651, 2013.
  8. Zhang J., Li L., Li B., and Seeger S., Solvent-Controlled Growth of Silicone Nanofilaments, RSC Adv., 4, 33424-33430, 2014.
  9. Rollings D.A.E., Tsoi S., Sit C.J., and Veinot J.G., Formation and Aqueous Surface Wettability of Polysiloxane Nanofibers Prepared via Surface Initiated, Vapor-Phase Polymerization of Organotrichlorosilanes, Langmuir, 23, 5275-5278, 2007.
  10. Rollings D.A.E. and Veinot J.G., Polysiloxane Nanofibers via Surface Initiated Polymerization of Vapor Phase Reagents: A Mechanism of Formation and Variable Wettability of Fiber-Bearing Substrates, Langmuir, 24, 13653-13662, 2008.
  11. Chen R., Zhang X., Su Z., Gong R., Ge X., Zhang H., and Wang C., Perfectly Hydrophobic Silicone Nanofiber Coatings: Preparation from Methyltrialkoxysilanes and Use as Water-Collecting Substrate, J. Phys. Chem. C, 113, 8350-8356, 2009.
  12. Stojanovic A., Olveira S., Fischer M., and Seeger S., Polysiloxane Nanotubes, Chem. Mater., 25, 2787-2792, 2013.
  13. Artus G.R. and Seeger S., One-Dimensional Silicone Nanofilaments, Adv. Colloid Interface Sci. Adv., 209, 144-162, 2014.
  14. Khoo H.S. andTseng F.G., Engineering the 3D Architecture and Hydrophobicity of Methyltrichlorosilane Nanostructures, Nanotechnology, 19, 345603, 2008.
  15. Jin. M., Wang J., Hao Y., Liao M., and Zhao Y., Tunable Geometry and Wettability of Organosilane Nanostructured Surfaces by Water Content, Polym. Chem., 2, 1658-1660, 2011.
  16. Slagman S., Pujari S.P., Franssen M.C., and Zuilhof H., One-Step Generation of Reactive Superhydrophobic Surfaces via SiHCl3-Based Silicone Nanofilaments, Langmuir, 34, 13505-13513, 2018.
  17. Li M., Yang Q., Chen F., Yong J., Bian H., Wei Y., Fang Y., and Hou X., Integration of Great Water Repellence and Imaging Performance on a Superhydrophobic PDMS Microlens Array by Femtosecond Laser Microfabrication, Adv. Eng. Mate., 21, 1800994, 2019.
  18. Khakvand S., Jalili K., Hassanpour F., and Abbasi F., Effects of Surface Microtopography on Wettability of Poly(dimethylsiloxane) Film: Superhydrophobicity, Iran. J. Polym. Sci. Technol. (Persian), 33, 51-62, 2020.